Page 20 - Steel Tech India eMagazine Volume April 2022
P. 20

VOL. 16 • NO. 3 • April 2022

                 Apart  from  this  technology,  there  is  existing  Midrex®   i.  hydrogen has a high energy den¬sity by weight,
                 Process  and  HYL  ENERGIRON  technologies  but  all   but a low energy density by volume when not
                 they have some amount of carbon footprints.            compressed or liquefied.  thus, the cost of
                                                                        infrastructure for storing and transporting hydrogen
                 Further to the above, as per the press release dated Feb
                                                                        can be a major obstacle in its development.
                 28, 2021 Mikhailovsky hBI, which was jointly established
                 by USM and Mikhailovsky GOK (part of Metalloinvest),   ii.  hydro¬gen purity, material compatibility, and
                 signed  a  contract  with  Primetals  technologies     concerns for safety.
                 and consortium partner Midrex  technologies, Inc.
                                                                    iii.  Production of DRI through the hydrogen route will
                 to  supply  a  new  hot  Briquetted  Iron  (hBI)  Plantin
                                                                        have  0%  carbon  with  pure  hydrogen.  As  perthe
                 Zheleznogorsk,  Kursk  region,  Russia.  The  plant  is
                                                                        existing steel making routes in India, majority of
                 designed to produce 2.08 million metrictons of hBI per
                                                                        DRI has to be used in induction furnaces or electric
                 year.  latest design features ensurer educedenergy
                                                                        arc furnaces which need carbon in the charge
                 consumption and environmental impact. the contract
                                                                        materials for proper metallization and to generate
                 includes engineering, supplies and advisory services.
                                                                        the heat for faster melting.  It will be need to add
                 Startup is expected in the first half of 2024. this initially
                                                                        some hydro carbons to achieve the desired carbon
                 would be on grey hydrogen and have the provision to
                                                                        level. therefore, steel making through this routes
                 subsequently switch over to green hydrogen.
                                                                        will not be carbon neutral
                 6. Indian Scenario
                                                                    iv.  Main barrier is low cost hydrogen and access to
                 In India, substantial amount of hydrogen is being already   renewable energy.  It is understood that main cost
                 used for the production of DRI/ hBI.  One gas based    component in the electrolysis process, the cost of
                 DRI plant is using hydrogen about75% and another syn   electrolyte is about US $ 1000 per piece.  today
                 gas based plant is using about 60% hydrogen.  to be    cost of electrolytic hydrogen is about US$ 8/Kg.  to
                 completely carbon neutral, we have to opt some other   be cost competitive, it should be between US$ 2
                 reductant.    hydrogen  production  through  electrolysis   - 4/ Kg.  therefore, it is imperative to produce the
                 process using renewal energy offers such options as    hydrogen at a competitive price.
                 demonstrated in the hybrittechnology.  It is imperative
                                                                    It is felt that to begin with there should be gradual
                 to produce the hydrogen at a competitive cost which
                                                                    transition from natural gas to the green hydrogen route.
                 can be subsequently used in the vertical shaft reactor
                                                                    Alternatively, syn gas based route, which is being
                 to produce the green DRI /  hBI.   this metallic can
                                                                    promoted presently by the Government of India, can
                 subsequently be used for steel production either in the
                                                                    also be another option.  Subsequently, this could be
                 electric arc furnace, Basic oxygen furnaces,  electric
                                                                    switched to low carbon hydrogen over a period of time
                 Smelting. As stated above, the current price of green
                                                                    which would lead reduction in emissions.
                 hydrogen and lack of proven commercial technology
                 are  major  concerns.    Nevertheless,  it  is  a  matter  of   7. Need to accelerate Research & Development
                 great satisfaction that India is emerging as the lowest   Activities
                 renewable energy (Re) producer in the world. It is   7.1  to  resolve  the  above  mentioned  issues  and
                 expected that green hydrogen prices in India will come   other related issues, it will be appropriate to have
                 down substantially by 2030 as announced by major   a  National  Demonstration  R&D  Project  to  establish
                 corporate houses like Reliance and Adani.          the techno economic parameters.  For this there is a

                 there are also specific issues about the use of hydrogen   need to have R&D project which can be funded from
                 some of which are listed as under:                 the R&D mechanism in vogue in Ministry of Steel and


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