Page 20 - Steel Tech India eMagazine Volume January 2023
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          ‡  (OHFWULFLW\ EDVHG  PHWDOOXUJ\   ZKLFK  XVHV  HOHFWULFLW\   that in order to reduce carbon dioxide emissions from
             instead of carbon as reduction agent for the iron ore   steel production to near zero, alternative steelmaking
             reduction, with greater focus on renewable energy.   processes (hydrogen direct reduction, steel electrolysis)
          6SHFL¿F SURSRVDOV RI ORZ FDUERQ WUDQVLWLRQ RI VWHHO   need to be developed while CO  reduction in short-term
                                                                                         2
          industry envisaged by some countries               (heat recovery, scrap usage and the use of by-products
                                                             to produce base chemicals) need to be realized in time
          General  approach  towards  gradual  decarbonization   bound manner.
          for  the  energy  intensive  industries  have  mostly
          been   reported   around   three   broad   themes-    Although the above works give important knowledge on
           L   GHPDWHULDOL]DWLRQ  RU  UHF\FOH UHXVH    LL   VXEVWDQWLDO   the available options for abatement of carbon emissions
          changes of existing processes, (iii) maintaining existing   from steel production, there exists lack of studies which
          processes with CCS or using an alternative heat source.    shows how a transition from today’s steel industry to
                                                             a near zero-emitting steel industry could be achieved
          In  the  most  comprehensive  evaluation  reported,  that   over time.
          has been carried out by Swedish steel industry, it has
          been concluded that in order to reach deep emissions   A Practicable Framework
          FXWV   HႈFLHQW  HQHUJ\  XVH  PXVW  EH  FRPELQHG  ZLWK   Based  on  the  current  structure  and  projected  pattern
          alternative technologies such as fuel replacement and   RI  VWHHO  LQGXVWU\   D  VLJQL¿FDQW  QXPEHU  RI  DSSURDFKHV
          &&6  7KH ¿QGLQJV DOVR VKRZ WKH FKDOOHQJHV LQYROYHG LQ   have been reported by various entities. It is expected
          WKH FRQWH[W RI VSHFL¿F FDVH  XVLQJ ELRPDVV WR UHSODFH   WKDW  %) %2)  URXWH  ZLOO  UHPDLQ  VLJQL¿FDQW  PRGH  RI
          coal in one single blast furnace would decrease the CO    production in steel industry in foreseeable future. From
                                                          2
          emissions of the Swedish steel industry by 17.3%.  This   this  perspective,  BHP’s  three  stage  decarbonization
          theoretical exercise apparently assumes that there are   framework appears to be best suited for Steel Industry
          no  technological  challenges  involved  in  such  a  case,   for  gradual  transition.  Table  1  gives  a  snapshots  of
          which  is  highly  unlikely  from  a  practical  perspective.   this  approach.  It  is  possible  for  each  steel  plant  to
          Even  in  such  an  ideal  scenario,  this  would  require   customize their own practicable approach based on this
          6.19 TWh of biomass, which correspond to about 4%   generalized framework.
          of annual (2017) biomass harvests from the Swedish   Within the optimization and transition stage, there are
          forest  industry,  while  there  are  several  sectors  that   several  strategies  and  technologies  that  is  possible
          compete over the biomass resource.
                                                             and  has  often  been  proposed  to  be  deployed  in
          ,GHQWL¿HG  IXWXUH  SDWKZD\V  WRZDUGV  D  ORZ FDUERQ   varying extents to reduce CO  emissions from existing
                                                                                       2
          steel production industry in Germany up to 2035 lays   infrastructure:
          emphasis  on  estimating  technical  options  towards   ‡   &RQVFLRXV HDUO\ UHWLUHPHQW RU LQWHULP XQGHU XWLOLVDWLRQ
          UHGXFLQJ  VSHFL¿F  HQHUJ\  FRQVXPSWLRQ  DQG  &2
                                                          2     of plant units, either because of a change in policy
          emissions in the steel industry. It has been concluded
          Table 1: An adaptable approach

            Optimization stage  (20% reduction        Transition stage (50-60%        Green end state (90%
                   compared to normal)             reduction compared to normal)     reduction compared to
                                                                                            normal)
           Energy optimization                   Low carbon fuels                  Direct reduction
           ‡ :DVWH KHDW UHFRYHU\                 ‡ %LRPDVV                         ‡ +\GURJHQ EDVHG '5,
           ‡ %ODVW IXUQDFH WRS JDV UHFRYHU\ WXUELQHV  ‡ %) +\GURJHQ LQMHFWLRQ      New Technologies
           ‡ &RNH GU\ TXHQFKLQJ                  0RGL¿HG %ODVW )XUQDFH             ‡ 'LUHFW HOHFWURO\VLV
           Technology Improvements               ‡ 2[\JHQ %ODVW IXUQDFH            ‡ +\GURJHQ ÀDVK VPHOWLQJ
           ‡ 7KLQ VODE  VWULS FDVWLQJ            ‡ 8VH RI PHWDOOLFV
           Raw material optimization             End of Pipe Solutions
           ‡ +LJKHU TXDOLW\ LURQ RUH             ‡ &&86 ZLWKLQ LQWHJUDWHG VWHHOPDNLQJ
           ‡ 3UHPLXP KDUG PHWDOOXUJLFDO FRDO     ‡ &&86 ZLWK DOWHUQDWH WHFKQRORJLHV
           ‡ ,QFUHDVHG VFUDS WR VWHHO UDWLR
          Source: BHP


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