Page 27 - Steel Tech India eMagazine Volume April 2022
P. 27

VOL. 16 • NO. 3 • April 2022

                                                                    the above XRD plot shows, sludge from steel melting
                                                                    shop contains hematite (Fe O ) as major phase. the
                                                                                                3
                                                                                             2
                                                                    dust collected from steel melting shop sludge pondalso
                                                                    contains alumina (Al O )and magnetite (Fe O ) as
                                                                                        2
                                                                                                                4
                                                                                                              3
                                                                                          3
                                                                    minor prominent peaks.  this means that hematite
                                                                    is the major mineral phase present in sludge of steel
                                                                    melting shop and iron (Fe) is the element which can be
                                                                    extracted from these dusts.
                                                                    WDXRF Analysis

                                                                    Table 2: Showing the WDXRF analysis data of steel
                 Fig. 4:  X-ray  diffraction  analysis plot  for sludge  dust   melting shop sludge
                 from steel melting shop

                   Sl       Name of                               Chemical Composition (%)
                   no.      Sample
                                           T.Fe     SiO      Al O      P O        S        Mn       CaO       MgO
                                                        2      2  3      2  5
                    1   SMS Sludge       55.546     2.864     0.64     0.139     0.073    0.271     6.454    0.863


                 Waste dusts from sinter plant contain total iron around   c) Coke Dust
                 56 %, silica around 3 %, lime around 6 % and other   Proximate and Ultimate Analysis
                 elements & compounds are in traceable amount as
                 depicted in the table no. 2.                       the proximate analysis of the coke dust sample from
                                                                    VSP is performed by a standard proximate analyzer is
                 Proximate Analysis
                                                                    tabulated in table 3.
                 carbon content in SMS sludge dust is 0.66 %.

                 Table 3 : Proximate analysis report of coke dust

                       Sample         Total Moisture (%)  Volatile Matter (%)  Ash Content (%)     Fixed Carbon (%)

                      Coke Dust               1.5                 1.2               18.71               80.09

                 the ultimate analysis of the coke dust sample from   99.99 % N ) from room temperature to 1273 K and it
                                                                              2
                 VSP  is  performed  by  a  standard  ultimate  analyzer   has been depicted in figure no. 5. there is hardly any
                 (lecotruSpec) is tabulated in table no. 4.         weight loss up to about 873 K. this is attributed to the

                 Table 4 :  Ultimate analysis report of coke dust   very low content of moisture and volatile matter in coke
                                                                    dust.  thereafter, a gradual weight loss after 873 K
                    Sample      Carbon     Hydrogen    Nitrogen
                                                                         0
                                  (%)         (%)         (%)       (600° c) is observed. It may be noted that the apparent
                  Coke Dust      87.5        0.065       1.351      pores of the fine coke dust are filled with air and
                                                                    second the nitrogen used is not fully free from oxygen.
                                                                    therefore, oxygen from both the sources is responsible
                 TG/DT Analysis
                                                                    for  burning of  coke dust  at high  temperature  which
                 thermo Gravimetric - Differential  thermal (tG/Dt)   gives rise to an exothermic peak in the DtA analysis at
                 Analysis of the coke dust is performed by  tG-DtA,   around 923–1123 K.
                 Parkin elmer under nitrogen atmosphere (UhP Grade

                 Steel tech                                                                                        25
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