Page 12 - Steel Tech India eMagazine Volume October 2021
P. 12
92/ Ć 12 Ć 2FWREHU
7KH LQGXVWU\ VWDQGDUG VROXWLRQ LV GHVFDOLQJ 'HVFDOLQJ 6FDOH SLFNXS RQ WKH UROOV LV UHGXFHG IXUWKHU
LV WKH SURFHVV ZKHUH D KRW ELOOHW VKHOO VODE HWF FRPHV LPSURYLQJ WRRO OLIH
RXW RI WKH IXUQDFH DQG WKH VXUIDFHV DUH EODVWHG ZLWK
5ROOHG LQ VFDOH GHIHFWV DUH DOVR PLQLPL]HG WKXV
KLJK SUHVVXUH ZDWHU WR UHPRYH WKH VFDOH 7KLV VROXWLRQ
LPSURYLQJ VXUIDFH TXDOLW\
ZRUNV EXW LV QRW ZLWKRXW LWV OLPLWDWLRQV 7KH ILUVW SUREOHP
LV HIILFLHQF\ ,W KDV EHHQ UHSRUWHG WKDW GHVFDOLQJ E\ 3LFNOLQJ FRVWV VKULQN VLQFH WKH PHWKRG LPSURYHV
ZDWHU LV QRW HIIHFWLYH ZLWK WKH PRUH VSHFLDOW\ VWHHOV $V D SLFNOLQJ HIILFLHQF\
UHVXOW KLJKHU SUHVVXUH PRUH H[SHQVLYH GHVFDOHUV KDYH 6DQGEODVW FRVWV DUH UHGXFHG GXH WR LPSURYHG
EHHQ LQVWDOOHG LQ DQ DWWHPSW WR RYHUFRPH WKLV REVWDFOH VXUIDFH TXDOLW\
7KH VHFRQG SHUKDSV PRUH VLJQLILFDQW SUREOHP LV
7KH EHQHILWV RI 6FDOH)UHH WHFKQRORJ\ DUH VLJQLILFDQW
KHDW ORVV %HFDXVH WKH VXUIDFH RI WKH VWHHO LV EODVWHG
ZLWK ZDWHU WKLV FRROV WKH VXUIDFH GRZQ ZLWK D ORZHU :LWK D \LHOG LPSURYHPHQW RI WKH FXVWRPHU¶V SODQW
FRXOG VDYH DOPRVW PLOOLRQ HXURV DQQXDOO\ :LWK
WHPSHUDWXUH LW EHFRPHV KDUGHU WR UROO PXOWLSOH SDVV ZLWK
WKH ELOOHW VKHOO VODE HWF %HFDXVH RI WKLV ELOOHW VKHOO VODE LQFUHDVHG SLFNOLQJ HIILFLHQF\ RI WKH FXVWRPHU FRXOG
VDYH DQ DGGLWLRQDO PLOOLRQ HXURV DQQXDOO\ :LWK WKH
HWF DUH W\SLFDOO\ GHVFDOHG RQO\ RQFH IRU RWKHUZLVH
WKH WHPSHUDWXUH GURSV VR ORZ WKDW WKH VWHHO EHFRPHV DYHUDJH RSHUDWLQJ FRVW EHLQJ HX WRQ WKH LPSDFW WR
WKH FXVWRPHU QRW RQO\ LQ GLUHFW ILQDQFLDO VDYLQJV EXW DOVR
H[WUHPHO\ GLIILFXOW WR UROO 7KLV LV SUREOHPDWLF EHFDXVH
GXULQJ HDFK UROOLQJ SDVV WKH VXUIDFH LV HORQJDWHG LPSURYHG TXDOLW\ LQFUHDVHG HIILFLHQF\ DQG YDOXH DGGHG
SULPH \LHOG LV FOHDU ,QYHVWLQJ LQ 6FDOH)UHH WHFKQRORJ\
DOORZLQJ IRU DGGLWLRQDO QHZ VFDOH WR IRUP
LV ERWK ILQDQFLDOO\ DQG WHFKQLFDOO\ VRXQG
:KLOH QRW DOO VWHHO IRUPLQJ SURFHVVHV UHTXLUH LW VRPH
6FDOH)UHH WHFKQRORJ\ KDV EHHQ WHVWHG ZLWK PDMRU
SURFHVVHV VDQGEODVW RU SLFNOH WKH HQG SLHFH GXULQJ
FRPSDQLHV ZLWKLQ WKH VWHHO LQGXVWU\ DQG LV FXUUHQWO\
ILQLVKLQJ WR UHPRYH VFDOH DQG RWKHU VXUIDFH GHIHFWV
EHLQJ LPSOHPHQWHG LQ ORFDWLRQV DURXQG WKH JOREH
7KLV SURFHVV GHSHQGLQJ RQ WKH OHYHO RI VXUIDFH TXDOLW\
'HVLJQ 0DQDJHPHQW .RQVXOWLQJ 2\ '0. LV ORRNLQJ
HQWDLOV DQ DGGLWLRQDO FRVW ZKLFK LQ VRPH FDVHV FDQ EH
IRU QHZ ORFDWLRQV DQG LQWHUHVWHG SDUWQHUV WR IXUWKHU
VLJQLILFDQW 'HSHQGLQJ RQ WKH SLFNOLQJ WHFKQRORJ\ EHLQJ
LPSOHPHQW 6FDOH)UHH WHFKQRORJ\
XVHG WKH FRVW FDQ YDU\ EHWZHHQ HX WRQ :LWK
D PLOO SURGXFLQJ PLOOLRQ WRQV DQQXDOO\ WKH DQQXDO Improvements for Seamless Tube
SLFNOLQJ FRVW PD\ YDU\ EHWZHHQ ă PLOOLRQ
7KH VHDPOHVV WXEH LQGXVWU\ KDV JRQH WKURXJK FHUWDLQ
HXURV
UHYROXWLRQV SURFHVV LPSURYHPHQWV 34) )40 PLOOV
7KH VROXWLRQ WR DOORI WKHVH SUREOHPV LV 6FDOH)UHH ZKLFK UHSODFH SUHYLRXV 030 )00 DQG 3OXJ PLOOV
WHFKQRORJ\ 6FDOH)UHH WHFKQRORJ\ FRQVLVWV RI WZR KDYH EHHQ LQVWDOOHG DFURVV WKH JOREH WKDQNV WR WKH
FRPSRQHQWV HTXLSPHQW DQG D FRDWLQJ SURGXFW 7KHVH VXFFHVVHV RI WKHLU UHVSHFWLYH PDQXIDFWXUHUV +RZHYHU
DUH DSSOLHG LQ WKH IROORZLQJ ZD\ 7KH 6FDOH)UHH HYHQ ZLWK WKHVH QHZ PLOO W\SHV WKH EDVLFV RI VHDPOHVV
HTXLSPHQW LV LQVWDOOHG LQ D ORFDWLRQ ZKHUH VFDOH WXEH UHPDLQ WKH VDPH DQG ZKDW UHPDLQV DV WZR FULWLFDO
IRUPDWLRQ LV DW LWV ORZHVW W\SLFDOO\ ULJKW DIWHU FDVWLQJ DUHDV WKDW KDYH EHHQ QHJOHFWHG DUH 'HR[LGDWLRQ DQG
RU GHVFDOLQJ 7KH 6FDOH)UHH HTXLSPHQW WKHQ VSUD\V 0DQGUHO %DU /XEULFDWLRQ
WKH 6FDOH)UHH FRDWLQJ RQWR WKH KRW ELOOHW VKHOO VODE HWF A Case for Deoxidation Improvement
IRUPLQJ D P SURWHFWLYH OD\HU RQ WKH VXUIDFH 7KH
'HR[LGDWLRQ UHPDLQV D FULWLFDO SURFHVV ZLWKLQ WKH
6FDOH)UHH OD\HU WKHQ LQKLELWV WKH IRUPDWLRQ RI VFDOH E\
VHDPOHVV WXEH PDQXIDFWXULQJ SURFHVV :KHQ D URXQG
VLJQLILFDQWO\ UHGXFLQJ WKH LQWHUDFWLRQ RI R[\JHQ ZLWK WKH
ELOOHW LV SLHUFHG VFDOH IRUPDWLRQ VWDUWV LPPHGLDWHO\
VWHHO VXUIDFH 7KH 6FDOH)UHH FRDWLQJ IXUWKHU UHDFWV RQO\
LQVLGH WKH QHZO\ IRUPHG VKHOO 7KLV VFDOH LI QRW KDQGOHG
ZLWK WKH H[LVWLQJ VXUIDFH VFDOH WR WXUQ LW LQWR D OXEULFDWLQJ
FRUUHFWO\ ZLOO FDXVH VHULRXV SUREOHPV WKURXJKRXW WKH
SDVWH 7KLV UHVXOWV LQ D SURWHFWLYH OD\HU EHLQJ IRUPHG RQ
UHVW RI WKH SURFHVV 7\SLFDOO\ LPPHGLDWHO\ DIWHU SLHUFLQJ
WRS RI WKH VWHHO VR WKDW
WKH ORRVH VFDOH LV EODVWHG RXW WKURXJK WKH VKHOO YLD D
7KH ELOOHW VKHOO VODE HWF FDQ EH UHKHDWHG ZLWK RQO\ PHWKRG UHIHUUHG WR DV 6FDOH %ORZRXW ,PPHGLDWHO\ DIWHU
D OLPLWHG DPRXQW RI QHZ VFDOH EHLQJ IRUPHG WKDW GHR[LGDWLRQ SRZGHU LV EORZQ WKURXJK 7KLV SRZGHU
LQWHUDFWV ZLWK WKH VFDOH DQG WXUQV LW LQWR D OXEULFDWLQJ
5ROOLQJ ORDGV DUH UHGXFHG ZKLFK WKHQ LPSURYHV
OLTXLG 7KH VKHOO LV WKHQ WUDQVIHUUHG WR WKH QH[W SURFHVV
WRRO OLIH
ZKHUH D JUDSKLWH FRDWHG PDQGUHO LV LQVHUWHG LQWR WKH
STEEL TECH