Page 27 - Steel Tech India eMagazine Volume July 2022
P. 27
92/ Ć ,668( Ć -XO\
WHPSHUDWXUH SURILOH ZDV DVVXPHG ZLWK LQLWLDO KRW IDFH ODWHQW KHDW RI WKH PDWHULDO /
WHPSHUDWXUH RI & DQG KLJKHVW KRW IDFH WHPSHUDWXUH
' + E/
RI & DIWHU PLQXWHV RI FRNH OXPS ILULQJ
GXULQJ FRPSXWDWLRQ )URP PLQXWHV RQZDUGV WKH 7KH ODWHQW KHDW FRQWHQW FDQ YDU\ EHWZHHQ ]HUR IRU D
KRW IDFH WHPSHUDWXUH ZDV DVVXPHG WR EH FRQVWDQW DW VROLG DQG / IRU D OLTXLG
& WKURXJKRXW WKH UHPDLQLQJ KHDWLQJ SHULRG )RU VROLGLILFDWLRQ SUREOHP WKH HQHUJ\ HTXDWLRQ LV ZULWWHQ
,QVLGH WKH ODGOH UHIUDFWRU\ WUDQVLHQW KHDW FRQGXFWLRQ DV
ZDV FRQVLGHUHG DQG WKHUPDO SURSHUWLHV ZHUH WDNHQ DV
FRQVWDQW )RU WKH RXWHU ERXQGDU\ PHWDO VWHHO WUDQVLHQW
KHDW ORVV ZDV HVWLPDWHG FRQVLGHULQJ ERWK UDGLDWLRQ :KHUH + HQWKDOS\
DQG FRQYHFWLRQ ORVVHV DV PHQWLRQHG LQ DOPRVW DOO WKH
U GHQVLW\
SXEOLVKHG SDSHUV
IOXLG YHORFLW\
:KHQ ODGOH LV ILOOHG XS ZLWK OLTXLG VWHHO WKH KHDW WUDQVIHU
IURP OLTXLG VWHHO FRXSOHG ZLWK VROLGLILFDWLRQ SURFHVV ZDV N FRQGXFWLYLW\
FRQVLGHUHG IRU HVWLPDWLQJ UHIUDFWRU\ ZDOO WHPSHUDWXUH 6 VRXUFH WHUP
GLVWULEXWLRQ LQ WUDQVLHQW VWDWH
7KH VROXWLRQ IRU WHPSHUDWXUH LV HVVHQWLDOO\ LWHUDWLRQ
'XULQJ VROLGLILFDWLRQ SURFHVV LQ $16<6 )OXHQW DQ EHWZHHQ WKH HQHUJ\ HTXDWLRQ DQG WKH OLTXLG IUDFWLRQ
HQWKDOS\ SRURVLW\ WHFKQLTXH LV XVHG ,Q WKLV WHFKQLTXH HTXDWLRQ
WKH PHOW LQWHUIDFH LV QRW WUDFNHG H[SOLFLWO\ ,QVWHDG
:KHQ ODGOH LV HPSW\ DIWHU WHHPLQJ RI OLTXLG VWHHO KHDW
D TXDQWLW\ FDOOHG WKH OLTXLG IUDFWLRQ ZKLFK LQGLFDWHV
WUDQVIHU LV VLPXODWHG E\ UHSODFLQJ OLTXLG VWHHO LQ WKH
WKH IUDFWLRQ RI WKH FHOO YROXPH WKDW LV LQ OLTXLG IRUP LV
PRGHO E\ KRW JDV DW DQ LQLWLDO WHPSHUDWXUH RI &
DVVRFLDWHG ZLWK HDFK FHOO LQ WKH GRPDLQ 7KH OLTXLG
IUDFWLRQ LV FRPSXWHG DW HDFK LWHUDWLRQ EDVHG RQ DQ Experimentations
HQWKDOS\ EDODQFH 7KH PXVK\ ]RQH LV D UHJLRQ LQ ZKLFK
6L[ QRV RI µ.¶ DQG µ6¶ W\SHV RI WKHUPRFRXSOHV ZHUH
WKH OLTXLG IUDFWLRQ OLHV EHWZHHQ DQG 7KH PXVK\
SODFHG DW GLIIHUHQW GHSWKV RI WKH ODGOH UHIUDFWRU\ D
]RQH LV PRGHOOHG DV D ³SVHXGR´ SRURXV PHGLXP LQ
VKRZQ LQ WKH )LJXUH EHORZ
ZKLFK WKH SRURVLW\ GHFUHDVHV IURP WR DV WKH PDWHULDO
VROLGLILHV :KHQ WKH PDWHULDO KDV IXOO\ VROLGLILHG LQ D FHOO 7HPSHUDWXUH PHDVXUHPHQWV ZHUH UHFRUGHG DW D WLPH
WKH SRURVLW\ EHFRPHV ]HUR DQG KHQFH WKH YHORFLWLHV LQWHUYDO RI PLQXWHV IRU DERXW IRXU KRXUV GXULQJ
DOVR GURS WR ]HUR KHDWLQJ SHULRG DQG IRU DERXW KRXUV IRU FRROLQJ SHULRG
7KH HQWKDOS\ RI WKH PDWHULDO LV FRPSXWHG DV WKH VXP RI 7R WDNH LQWR DFFRXQW WKH FKDQJH LQ WHPSHUDWXUH
WKH VHQVLEOH HQWKDOS\ K DQG WKH ODWHQW KHDW ' + GLVWULEXWLRQ GXULQJ WUDQVSRUWDWLRQ RI OLTXLG VWHHO IURP
FRQYHUWHU VKRS WR VWHHO WHHPLQJ ED\ PHDVXUHPHQWV
+ K ' +
RI WHPSHUDWXUHV RI UHIUDFWRU\ ZDOOV ZHUH FDUULHG RXW
:KHUH VHSDUDWHO\ DIWHU SRXULQJ RI OLTXLG VWHHO LQ WKH WHVW ODGOH
IRU DERXW RQH DQG KDOI KRXUV
a) Mesh generation before computerised
$QG K UHIHUHQFH HQWKDOS\
UHI
simulation:
7 UHIHUHQFH WHPSHUDWXUH
UHI
'LVFUHWL]HG JHRPHWU\ ZDV FUHDWHG LQ JDPELW DV SHU
F VSHFLILF KHDW DW FRQVWDQW SUHVVXUH
S H[LVWLQJ GLPHQVLRQV RI WKH NJ WHVW ODGOH 7KH
7KH OLTXLG IUDFWLRQ E FDQ EH GHILQHG DV UHIUDFWRU\ ZDOO WKLFNQHVV RI PP ZDV FRQVLGHUHG
IRU WKH VLGH ZDOOV PP IRU WKH ODGOH ERWWRP DQG WKH
E LI 7 7VROLGXV
PHWDOOLF VKHOO WKLFNQHVV ZDV WDNHQ DV PP VHH )LJXUH
E LI 7 ! 7VROLGXV )RXU ]RQHV QDPHO\ PHWDO VKHOO UHSUHVHQWLQJ RXWHU
PHWDOOLF VKHOO UHIUDFWRU\ ERG\ UHSUHVHQWLQJ LQQHU
LI 7VROLGXV 7 7OLTXLGXV
UHIUDFWRU\ OLQLQJ OLTXLG VWHHO JDV ]RQH UHSUHVHQWLQJ
7KH ODWHQW KHDW FRQWHQW FDQ QRZ EH ZULWWHQ LQ WHUPV RI OLTXLG VWHHO GXULQJ VROLGLILFDWLRQ SURFHVV
STEEL TECH